A Bi₂Te₃-Filled Nickel Foam Film with Exceptional Flexibility and Thermoelectric Performance

The past decades have witnessed surging demand for wearable electronics, for which thermoelectrics (TEs) are considered a promising self-charging technology, as they are capable of converting skin heat into electricity directly. Bi₂Te₃ is the most-used TE material at room temperature, due to a high zT of ~1. However, it is different to integrate Bi₂Te₃ for wearable TEs owing to its intrinsic rigidity. Bi₂Te₃ could be flexible when made thin enough, but this implies a small electrical and thermal load, thus severely restricting the power output. Herein, we developed a Bi₂Te₃/nickel foam (NiFoam) composite film through solvothermal deposition of Bi₂Te₃ nanoplates into porous NiFoam. Due to the mesh structure and ductility of Ni Foam, the film, with a thickness of 160 µm, exhibited a high figure of merit for flexibility, 0.016, connoting higher output. Moreover, the film also revealed a high tensile strength of 12.7 ± 0.04 MPa and a maximum elongation rate of 28.8%. In addition, due to the film’s high electrical conductivity and enhanced Seebeck coefficient, an outstanding power factor of 850 µW m⁻¹ K⁻² was achieved, which is among the highest ever reported. A module fabricated with five such n-type legs integrated electrically in series and thermally in parallel showed an output power of 22.8 nW at a temperature gap of 30 K. This work offered a cost-effective avenue for making highly flexible TE films for power supply of wearable electronics by intercalating TE nanoplates into porous and meshed-structure materials.