Design and modeling of a compact compliant stroke amplification mechanism with completely distributed compliance for ground-mounted actuators

This paper proposes a new compliant mechanism for the stroke amplification of piezoelectric actuators. Compared with the existing ones, this compliant stroke amplification mechanism (CSAM) has several advantages including lightweight, less stress concentration, large motion range, as well as ease of manufacture in macro- and micro-scales, mainly due to the completely distributed compliance and largely reduced moving mass. Kinetostatic models of the CSAM, with consideration of the payloads applied on the output stage, are derived for quick and insightful determinate analysis, which enables optimization of the associated parameters to achieve different objectives. The results obtained from the kinetostatic models are in reasonable agreement with the FEA simulation results, with less than 3.8% difference when the input displacement is less than 10 µm. An optimization method, based on the analytical models, is introduced and employed to increase the amplification ratio of the CSAM by up to 240%. The optimized CSAM is an excellent candidate for the stroke amplification of piezoelectric actuators, which is fabricated and experimentally tested. The optimization method is able to be extended to design other compliant mechanisms with optimized size, shape and topology configuration simultaneously.